Plastic Mould Making, Injection Mold Making Process - Intertech
Parts Design Checking
Customer’s Parts design 2D & 3D Checking
2D with PDF or DWG format
3D with .igs or .stp format
Mold Design Checking
Intertech Presents Mold Design Layout
Customer approves the Mold Design Layout
Mold DFM Service Making
DFM is optional service, upon each request
Mold Steel Selection
P20 & H13 & 420 are commonly used for mold core & cavity
Mold Steel imports from Japan & German
Mold Base Making
S50C is commonly used for mold base steel selection
Mold Steel imports from Japan & German
Mold Base Machining, Hole Drilling job etc.
Mold Cavity & Core CNC Machining Making
Intertech’s own CNC Machining Center
Good precision control
Good timing control
T1 Samples Inspecting
Our Mold Making Process Step Example
* 1 cavity ABS black rod coupling mold making
* Customer is from USA, a professional injection moulding factory.
* With Hasco standard mold base, mold base material is with S50C.
* With Hasco standard cooling line fittings
* Cavity & core insert material: , H13, harden steel, HRC 48~53
* Mold life: 30~500,000 shots minimum
* Surface : high polish
* Operation type: fully auto with part falling
* Part material: ABS
* Gate style: sub-gate
Highlight: we make good quality of mold making for our customers.
mass production arrangement, post assembly service or post machining service are also provided.
Each mold and molding projects case, we will see client specifications to serve the needs of a wide variety of industries. Our injection mold technology have D&B D-U-N-S compliant working system and meets high industry standards. We can mold any plastic, metal and rubber projects for customers. We have advanced machinery equipment to provide small to larger mold projects and also manufacture thermoplastic, engineering plastics, silicone rubber and metal parts.
Project Highlight Points:
Our professional service includes engineering, mold making, prototyping and tooling
From single prototype to OEM and ODM high professional volume production, We can manage all our clients plastic injection molding requirements.
Except making mold, we also provide injection molding service, compression molding service (especial for silicone rubber material compounding with various colors matching and production job for specific product need) or punch die production service.
Our injection mold testing machine available 50~250T in house, 300~3000T in associated party.
Per each project need, we also design and provide fixture and jig making service for stabilizing
Per customer’s need, we also provide chrome plated, painting, ultra-sonic welding, assemble or packing/printing service.
some easy deformed parts need.
We provide low volume, pilot run of production job and mass production for customer.
Mold Making Process Quality Management Process
we check mold steel hardness and size precision. We test the mold and measure the
parts and discuss all the time with customer with good report
Dimension checking report
All sizes of mold and products are strict checked by our professional engineers
Dimension Checking Report
For each time of mold testing, we do key dimensional check as per customer's
Product burr checking
For each time of mold testing, we do key dimensional check as per customer's request.
For Plastic Mold Design- Our Service Detail:
1. The software we use includes Pro-Engineer, I-Deas, Cimetron, Auto-Cad & Solidworks.
2. Cutomer can send 2D, 3D, by .igs .stp, formats to us.
3. We can provide mold flow analysis service.
4. Mold design (with the best optimized mold water channel arrangement design and
the best cycle time performance consideration design)
In addition, CNC milled prototype, 3D printing prototype, prototype mold making service, fixture / jig making or
welding horn design and making are available in Intertech with good experience !
We need 2D, 3D parts design to start our job, we can sign NDA (if needed)
For Mold Making - Our Service Detail:
When making mold project, per customer’s requirement for mold steel material, we choose the suitable mold steel grade for our customers. We have high quality German and Japan imports mold steel material to proceed our mold project making. Then, the gating way will be discussed, the mold surface will be discussed, the mold cooling channel design will be checked, the operation style will be discussed, the molding machine size will be determined and the mold mechanism in actual production movement will all be checked as well. Only after our mold engineers discussing with our customers for the mold engineering in detail, we will proceed with our mold making job.
For Mold Inquiry, Customer Must Prepare:
- Product drawing with 2D(.dwg)and 3D (.igs, .stp…etc)?
- Advise product material (ex. Plastic ,rubber, silicone rubber or metal…etc )?
- Molding machine tonnage size and platen size?
- The cavity number of the mold that you want us to quote?
- Mold steel grade that you want us to quote?
- Hot runner or cold runner mold required?
- Mold gating inlet preferred?
- Mold ejection way preferred?
- Other related information required …(ex. Polishing , texture, engraving …etc)
For Molding Products Inquiry , Customer Must Prepare:
- Products material required? (ex. Plastics, rubber , silicone , metal…etc)
- Products quality required in total?
- Delivery time required?
- Post machining or not information? (ex. Chromed plate.., painting …etc)
- Assembly or not information?
- Packing or not information?