Refine Your Process with INTERTECH Injection-Molding Training—Unlock Optimal Production Results
Refine Your Process with INTERTECH Injection-Molding Training—Unlock Optimal Production Results
Even the best-designed mold won’t hit its cost-per-part or CpK targets unless the press is dialed-in by people who understand why every screw turn and transfer signal matters. That’s why the TaiwanMoldMaker.com network offers an in-house INTERTECH Injection-Molding Training Program—the same curriculum used to certify our own lead technicians. In one focused learning path, your team will master the science, sensors, and smart-factory tools that make INTERTECH presses run faster, cleaner, and more repeatably.
1 What Makes INTERTECH Training Different?
| Conventional “Press Basics” | INTERTECH Training |
|---|---|
| Generic slide decks | Hands-on labs on 60 t to 650 t INTERTECH servo presses |
| Trial-and-error set-ups | Scientific Molding recipes using cavity-pressure curves |
| Single-shot demos | DOE-based window studies—lock CpK ≥ 1.67 in eight shots |
| Limited to machine buttons | Full OPC UA & MES integration—live energy & scrap dashboards |
| No follow-up | 30-day post-class Q&A hotline + remote process audit |
2 Training Modules at a Glance
| Day | Module | Key Take-Aways |
|---|---|---|
| 1 | Polymer Rheology & Screw Design | Match L/D and compression ratio to resin viscosity—even for glass-filled or UHMW grades |
| 2 | Scientific Molding Fundamentals | Establish V/P transfer & holding pressure from cavity-pressure curves |
| 3 | Smart Sensors & OPC UA | Configure INTERTECH’s built-in energy, stroke, and clamp-force monitors; push data to your MES |
| 4 | Quick-Change & SMED | Reduce tool changeovers 40–60 % with EOAT and magnetic clamping best practices |
| 5 | DOE & Process Window Validation | Run a mini-DOE, chart CpK, and create a “golden” recipe for any mold |
| 6 | Maintenance Micro-PM | 10-point routine during color changes keeps OEE > 92 % |
| 7 | Audit & Certification | Real-time troubleshooting exam on a live production job; graded report and personalized roadmap |
Optional add-on: Module 8—Two-Shot & Over-Molding Strategies on INTERTECH rotary tables.
3 Proven ROI—Before & After One Week of Training
| Metric | Pre-Training | Post-Training |
|---|---|---|
| Start-Up Scrap (first 50 shots) | 7.8 % | 1.4 % |
| Average Cycle Time (GF-Nylon housing) | 28.9 s | 22.6 s |
| Unplanned Downtime / Month | 9.2 h | 3.1 h |
| Energy Consumption (kWh/kg) | 0.67 | 0.46 |
| CpK @ CTQs | 1.23 | 1.78 |
Savings: US $18 000/month on a three-press cell—tooling and training costs recovered in < 90 days.
4 Who Should Attend?
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Process technicians & shift leads ready to move beyond “button pushing”
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Quality engineers who need hard data—not anecdotes—to close CAPA loops
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Maintenance teams aiming to cut downtime and component wear
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Production managers tasked with energy and scrap KPIs
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New INTERTECH press owners who want a zero-scrap launch
5 Flexible Delivery Options
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On-Site Intensive (Asia, EU, NA)
INTERTECH master trainer + mobile sensor kit arrive at your plant. -
Taipei Center of Excellence
Full lab with 60 t, 180 t, and 450 t INTERTECH presses, valve-gate hot runners, and MES wall.
Bonus: factory tours of active TaiwanMoldMaker.com production cells. -
Hybrid Live-Stream + Hands-On
Classroom theory via Zoom; remote desktop to the press PLC; local tech executes lab work under guidance.
6 Enrollment & Pricing
| Package | Seats | Price (USD) | Includes |
|---|---|---|---|
| Essential | 1–3 | $2 850 / seat | Days 1–4 + post-class hotline |
| Professional | 4–8 | $2 450 / seat | Days 1–7 + two remote audits |
| Enterprise | 9+ | Custom | All modules + on-site SMED workshop + energy audit |
Early-Bird Special: 10 % discount on bookings confirmed 30 days before the course start date.
7 How to Get Started
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Download the detailed syllabus – includes day-by-day agenda and equipment list.
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Pick your delivery mode – Taipei, on-site, or hybrid.
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Book your seat – a TaiwanMoldMaker.com coordinator will confirm dates within 24 hours.
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Send your toughest mold – we’ll use it as the live case study, so you get immediate shop-floor wins.
Final Takeaway
Machinery is only half the story. INTERTECH injection-molding training gives your people the process science, sensor skills, and lean-changeover tactics needed to push every press to its true potential. Bring the curriculum into your plant—or come to ours— and turn “better” into your new baseline.
