Equip Your Facility with INTERTECH Plastic Injection Molding Systems for Reliable Automation

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Equip Your Facility with INTERTECH Plastic Injection Molding Systems for Reliable Automation

塑膠射出成型自動化、自動化成型系統、INTERTECH 成型單元
為您的工廠配備 INTERTECH 注塑成型系統，實現可靠的自動化

機器人就緒單元 • 視覺統計製程控制 (SPC) • 腔體壓力控制 • 製造執行系統 (MES) 控制面板

Modern molding plants win on repeatability, uptime, and traceable data—not just machine tonnage. Through the TaiwanMoldMaker.com partner network, INTERTECH delivers robotic, sensorized molding systems that run reliably day after day, with the evidence (CpK, OEE, genealogy) to pass any audit.

Explore our end-to-end workflow:
Custom Mold & Design Maker -> Mold Service -> Injection Mold -> Molding -> Customer Examples -> Contact ->

What “Reliable Automation” Looks Like in a Molding Cell

  • Robotics & EOAT: 3-axis, 6-axis, or SCARA take-out; soft grippers; insert loading; in-cell tray/pallet load.

  • Hot runner discipline: valve/sequential gating, matched heaters/TCs, pin timing parity across tools.

  • Cavity-pressure sensors: V/P transfer by pressure, not position; envelope alarms stop drift before scrap.

  • Vision SPC: 2D/3D cameras check flash, short, splay, gate vestige, seam/registration; ΔE/gloss for cosmetics.

  • Inline finishing: pad/ink print, laser mark, ultrasonic weld, leak-test—one cell, one route, one recipe.

  • MES layer: OEE, CpK @ CTQs, scrap, energy kWh/kg, and full lot genealogy with ERP/QMS APIs.

See similar deployments: Customer Examples ->

Cell Architectures We Deploy

  • High-speed packaging cells: stack molds or 16–32+ cavities, take-out + conveyors, denest/stack automation.

  • 2K / two-shot cells: rotary platen or core-back, transfer EOAT, dual hot runners with synchronized valves.

  • Insert & hybrid cells: bowl feeders, vibro-tracks, poka-yoke nests, error-proofing sensors.

  • Precision/medical cells: laminar flow or cleanroom partners, traceability, IQ/OQ/PQ documentation packs.

Tooling & serviceability: Mold Service -> • Components & options: Injection Mold ->

Data & Controls (Make It Auditable)

  • Golden recipe saved with setpoints + pressure envelopes per cavity.

  • Auto-containment: out-of-envelope → segregate lots, lockout cell, notify via MES.

  • SPC rules: X-bar/R for dimensions; vision classification trends; automatic hold on rule breaks.

  • Energy & ESG: kWh/kg tracked per run; resin genealogy for PCR/bio blends.

On-press implementation: Molding ->

Safety & Compliance

  • Category-rated light curtains, interlocks, e-stops; EU/OSHA guarding.

  • Documented PM (hot runner pins, EOAT pads, air knives, filters).

  • Material & color governance (MFR windows, moisture/drying SOP, ΔE targets).

Typical Outcomes (Representative Ranges)

KPI Before (manual/loosely controlled) With INTERTECH automated cell
Cycle time (ABS housing) 27–29 s 21–23 s
Scrap / cosmetic rejects 2.0–3.0% ≤ 0.8–1.2%
OEE 65–78% 88–92%
Energy (kWh/kg) 0.55–0.70 0.40–0.50
Re-start to spec Hours < 20 min with golden recipe

Actuals vary by geometry, resin, and tool design.

Deployment Roadmap

  1. Assessment & DFM: parts, CTQs, takt targets; gate/cooling plan; EOAT + vision concept.

  2. Tooling build/retrofit: sensor ports, valve gating, conformal-cooled inserts where ROI is strong.

  3. Cell integration: robot + nests + printers/lasers/welders; guarding & safety validation.

  4. DOE & window: define acceptable ranges; lock golden recipe by cavity pressure.

  5. Handover: SOPs, PM schedules, spare kits, MES dashboards; operator & maintenance training.

Start with a 48-Hour DFM & Cell Concept: Custom Mold & Design Maker ->

Supported Materials & Processes

  • Resins: PP/HDPE, ABS/PC-ABS/PC, POM, PBT-GF, PA6/66(±GF), PETG, TPU/TPE; PCR/PLA options.

  • Processes: two-shot/overmold, insert molding, structural foam, RHCM for gloss, optical windows.

RFQ Template (Copy/Paste)

Subject: RFQ – INTERTECH Automated Injection Molding Cell
Attachments: STEP/IGES + 2D with CTQs & cosmetic map

  • Annual volume & takt target; first PO; SKU/color count

  • Resin(s) + alternates (MFR; GF/FR/UV/food-contact/ESG goals)

  • Tooling scope (new/retrofit; cavitation; valve vs. cold; conformal cooling candidates)

  • Automation scope (robot type, EOAT, insert feed, print/laser/weld/leak, conveyors)

  • Metrology/vision (features to check; ΔE/gloss; leak/torque/force)

  • Data & traceability (MES access, ERP/QMS API, genealogy, energy kWh/kg)

  • Compliance & safety (guards, curtains, e-stops; validation documents)

  • Logistics (packaging, labels, pallet map; Incoterms; milestones T0/T1/buy-off/SOP)

We’ll convert this into a 48-Hour DFM + Cell Proposal with cycle and staffing model.
Contact ->

Why INTERTECH @ TaiwanMoldMaker.com

  • One accountable owner from DFM to integrated cell and SOP.

  • Proven stack: valve-gated multi-cavity tools, robotics/EOAT, vision SPC, cavity-pressure, and MES.

  • Serviceability: standardized hot-runner kits, sensor locations, and PM plans for high uptime.

探索：
射出模具->成型製程->客戶案例->

準備好制定您的自動化單元規格了嗎？分享 CAD、CTQ 和節拍目標——讓我們一起設計一個可靠、可審核且可擴展的成型系統。