Access a Comprehensive Plastic-Injection-Moulding Service—From Design to Final Assembly

Launching a plastic product involves far more than cutting a tool and pressing “start.” Each phase—from the first CAD sketch to retail-ready packaging—carries its own technical pitfalls, regulatory hurdles, and cost drivers. TaiwanMoldMaker.com brings every critical step under one expertly managed roof, giving overseas buyers a predictable timeline, transparent costing, and iron-clad quality assurance.

1 Concept & Design-for-Manufacture (DFM)

Goal: Lock geometry, tolerances, and material choices before steel is cut.

What Happens	How We Add Value
48-hour CAD review, draft analysis, and gate layout	Live DFM session with tool designers and your engineering team
Moldflow® and warpage simulation	Catch knit lines and cooling hotspots early
Resin & additive selection	PC, POM, TPE, PCR blends, medical-grade LSR—all validated for flow and compliance

Explore: Custom Mold and Design Maker—concept sketches through digital twins.

2 Tooling & Process Engineering

Goal: Build a robust, maintainable mold matched to forecast volumes.

Option	Typical Use	Lead Time*
Aluminum bridge tool	EVT/DVT, ≤ 25 k shots	2-3 weeks
P20 family mold	50–250 k shots, mixed SKUs	4–5 weeks
H13/S136 hot-runner	1 M+ shots, automotive & medical	6–7 weeks

*From PO to T-0 parts; includes steel, machining, EDM, and bench fitting.

Explore: Mold Service—DFM, steel selection, FAT, and PPAP in one workflow.

3 Precision Injection Moulding

Capability	Benefit to Buyers
60 t – 3 000 t electric & servo-hydraulic presses	Micron-scale micro parts and 1-meter panels in a single plant network
Scientific-moulding recipes & cavity-pressure sensors	CpK ≥ 1.67 by the first eight-hour shift
24/7 MES dashboard	Live OEE, scrap, and OTIF data in your browser

Explore: Injection Mold—high-cavity, hot-runner systems built for speed.

4 Advanced Materials & Multi-Shot Solutions

Two-shot rotary and index-plate tools for seamless colour breaks
Overmoulded TPE grips and IP67 gaskets in a single clamp cycle
Class-VI Liquid Silicone Rubber Molds for wearables and baby care
Flexible Silicone Molds for pilot runs and rapid iterations

5 Integrated Secondary Operations

Process	Typical Use	In-Line Advantage
Pad-printing & UV-cure paint	Logos, indicators	Zero freight legs
Ultrasonic welding & threaded insert-moulding	Sealed housings	One PO, one SPC plan
CNC trimming & leak testing	Tight tolerance vents	CpK data tied to each cavity ID
Metal Stamping	Hybrid plastic-metal assemblies	Eliminates outside vendors

6 Final Assembly, Kitting & Logistics

Clean-room or white-room assembly lines for medical and consumer electronics
Automated torque stations, vision SPC, and electronic lot traceability
On-site packaging, bar-coding, and pallet optimisation for sea or air freight
Drop-ship programs direct to 3PLs or Amazon FBA hubs

Explore: Molding—from pilot batches to millions of parts per year.

7 Proof of Performance

See how global OEMs in automotive, medical, and IoT sectors reduced launch time by up to 40 % and scrap by 60 %:

Customer Examples

8 Your Fast-Track Engagement Roadmap

Upload native CAD & volume forecast—STEP, IGES, or SolidWorks.
Receive a 48-hour DFM & cost pack—including Moldflow and timeline.
Approve dual-path quote—bridge tool plus steel production tool.
Get T-0 parts in as little as three weeks—ready for lab, field, or retail tests.
Scale seamlessly—hot-runner optimisation, in-line finishing, final assembly, and global drop-ship.

Final Takeaway

A truly comprehensive plastic-injection-moulding service doesn’t just make parts—it de-risks your entire product-launch journey. Partner with TaiwanMoldMaker.com to unify design, tooling, moulding, finishing, and assembly under one accountable, data-transparent network—and hit every milestone with confidence.